› Forums › Project Cars (contains photos) › 1990 Golf GT G60 Syncro – My heaven and my Hell
Tagged: bodywork, engine-swap, g60 syncro, golf, rotisserie
- This topic has 509 replies, 17 voices, and was last updated 8 years, 11 months ago by
Housey.
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May 14, 2011 at 3:24 pm #8447
Chris S
ModeratorIts just the same as adjusting a wheel bearing!
May 14, 2011 at 9:21 pm #8448Housey
Participantmeaning i need to take off the cv-flange?
May 15, 2011 at 1:06 am #8449Chris S
Moderatorno
May 15, 2011 at 9:40 am #8450Housey
Participantthen how is it done then?
loosen the set-screw on that locking plate and turn it and check for “play” ?then retightening it and leave it alone?
May 15, 2011 at 10:09 am #8451Chris S
ModeratorYes, basically thats it!
May 15, 2011 at 7:33 pm #8452Housey
Participantthanks, gonna give it a try
see what happensMay 15, 2011 at 11:32 pm #8453Housey
Participantwell, tightened the bearing thingy. no luck. still noisy and my dif has started leaking again
and there is in my opinion too much end-slack. no up and down. inly in and outthe oilseals are new,

soooo. need to source a new diff, a friend of mine recently parted a syncro. hopefully he has a diff for me
May 16, 2011 at 2:53 pm #8454Housey
Participantfinally, the car is approved, and i’ve now got the licenseplates ON!!!
been a long journey, with paperwork and back and forth, but finally, its done
May 16, 2011 at 6:01 pm #8456Chris S
ModeratorCongratulations!
May 16, 2011 at 8:41 pm #8457Housey
Participantthank you!

well. i wrote “its done” but i’ll take that back, its never going to be done
but the approval crap is done :pMay 17, 2011 at 9:16 pm #8460Housey
Participantdamn, i’m stuck again..
need a new Oilseal on the VC side of the diff.. looked up in etka, and got a bit confused (again)
There are two partnumbers, one which i don’t understand anything of
which is: 020 301 189 T (50x65x10)
and : 020 301 189 N (65×10 ED6,4)uuuhm? i’m guessing its the revision T i’m after
May 18, 2011 at 5:10 pm #8461Chris S
ModeratorCorrect, it should be the 189T that you need.
May 18, 2011 at 8:02 pm #8462Housey
Participantgood
because i bought that one today
got it real cheap. a leftover part . altho its only 8mm thick. but, perhaps a good thing, if it has made a path in the axle 
anyhow, also bought a new wheelbearing today, 68mm one, fits perfect, and now my car is noisefree from the rear (as noisefree as a golf can get from the rear that is)
and fitted a 68mm pulley to my charger. whopping fun, altho i drive like an old grandpa
June 17, 2011 at 6:55 pm #8495Housey
Participanthavn’t posted here in a month now. wow, times sure goes fast

car run still runs great, had some problems with the lambda at one point, but thats sorted (ground wires and crap)
i’m now using an Innovate Motorsports LC-1 Wideband O2 sensor. both to the ecu and to a gauge in the car. nice to actually see AFR levels
oh, and i’ve stumbled across a passat G60 syncro, which i bought for parts, this has ben converted to turbo. and has some nice parts on it, and another transmission (which i need, since my sync-rings close to toast between 1st and 2nd, and 4th a making noises while driving normally

so. things are happing in the background, altho i havn’t been too much in the garage lately
and i should really take som more pics soon
June 17, 2011 at 7:49 pm #8497ld50
Membergood to hear it’s still progressing

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