1990 Golf GT G60 Syncro – My heaven and my Hell

Forums Project Cars (contains photos) 1990 Golf GT G60 Syncro – My heaven and my Hell

Viewing 15 posts - 331 through 345 (of 510 total)
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    Posts
  • #7810
    Housey
    Participant

    where would i fasten it?. just ziptieing them together would not help :)

    anyhow. the prop-shaft is back on, as is the left CVaxle :)

    #7815
    ld50
    Member

    dude you’ve come this far – make a little bracket or something…;)

    #7818
    Housey
    Participant

    well. going to have to look into that one :) sick of being UNDER my damn car now :p

    #7819
    alexisblades
    Member

    A couple of cable ties onto the gearbox fixed it for me, same problem with passat cables being too long.

    #7820
    Housey
    Participant

    i don’t have the heatshielding anymore. so i’m grinding the cables underneath the car aswell. thats one of my problems :) oh well. need to find a solution. maybe weld in a stud, and use some rubber coated fasteners.. hmm

    like these:

    61-960_m.jpg

    #7821
    Housey
    Participant

    I started a small project a while ago, the centre console I wanted to have my 3 gauges there, so I did some mods, which are documented earlier in this thread, and here is the result

    Its a bad picture, but its hard to get a nice picture of it with flash, and theres not enough light in my bathroom to take the pic without flash

    anyhow, I painted it black with a rattlecan with some spray that cracks up if its dried in a warm place (there for in my bathroom) :p

    this is the outcome, looks way better in person then on the pic though

    my valvecover is undergoing the same treatment now, only this in red

    I just painted it half an hour ago, and there is about 48hours drying time on these parts

    #7823
    Housey
    Participant

    aaaaaaand its finally back on all 4 wheels :)

    here’s how the valvecover turned out, not finished tho. going to paint the insert of the VW logo blue :)

    bought a new lower radiator hose, since the old one looked like **** and was rotten, and about to start leaking

    new one installed, its a bit too long, but doesn’t matter, but its the right part :)

    old hose, i’ve been cutting it to drain the water, but you can see that it have had a hard and long life

    but the main part, its back on all 4 wheels :)

    Did some other things today aswell. got the transmission filled up with fluid, filled the engine with oil. refilled the Powersteering. and changed the dip-stick funnel, as mine broke :)

    oh, and another thing ive done today, replaced the subrame of my fathers 86 MKII golf, it was rusted beyond all that is normal. need to get this passed inspection so it can be sold :)

    only things left on that one now is replace one of the rear shock absorbers, both brakehoses in the front, and both rear brakepipes :) and it should be good to go

    pic of the 86’s engine bay, 1.6 carb :) which hasn’t been cleaned for more then 7 years :)

    #7836
    Housey
    Participant

    aaaand its almsot there :)

    only missing the charger and some minor interior details (new speakers, bought as a complete set for the golf II, dash, door and rear speakers) :)

    #7838
    Housey
    Participant

    some bad news. my diff seems to hate me, and won’t let me drain and refill with fresh and new fluid :(

    the drainplug is too damaged to get it opened

    and at some point the diff has touched something hard while driving. and more or less fused te casing and drainplug together

    tried using my dremel to reshape the 17mm allenkey hole. but didnt work, the hazet tool i used just wasn’t doing its job :(

    damn this

    dsc00051.jpg

    #7842
    Housey
    Participant

    lalala. oh yeah, slow going

    just started to fix the cog-wheel on the crank-pulley :p

    it has been damaget at one point, and the serpentine pulley was wobbling like crazy. so need to adress that

    probably gonna use some dowel-pins. if i could locate the proper ones here in norway :s

    some pics..

    my guess is that the oilseal has been changed, along with the cog-wheel. but reused the M14 centre bolt

    no damage to the cog-wheel

    #7846
    alexisblades
    Member

    Try http://www.rosten-performance.com/ as they do a diamond-impregnated friction shim for just such a problem:

    nose_crank.jpg

    #7848
    Housey
    Participant

    i’m going to go with dowel pins :) and will also make a DIY :) if anyone else need this :)

    #7857
    Housey
    Participant

    hah, finally got that stubborn drainplug for the rear diff out today :) think this was a good thing. because i doubt the oil ever has been changed there before :)

    #7867
    Housey
    Participant

    does anyone have any experience with aftermarket bushings? like powerflex etc?

    seems that i should change all my rear axle bushings (all 6 of them) the one that holds the diff to the body is still in great shape

    but the rest of them needs some help i can see. as they are pretty cracked and soft

    #7868
    Chris S
    Moderator

    what axle beam do you have fitted as the Passat bushes are a different size to the Golf/Rallye ones

Viewing 15 posts - 331 through 345 (of 510 total)
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