1990 Golf GT G60 Syncro – My heaven and my Hell

Forums Project Cars (contains photos) 1990 Golf GT G60 Syncro – My heaven and my Hell

Viewing 15 posts - 256 through 270 (of 510 total)
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  • #7319
    Housey
    Participant

    357 612 209A this is the number i found in etka?

    #7320
    Housey
    Participant

    remember that i’m using the o2c transmission chris :) i have a hydraulic clutch. so i can’t use the P/N you found :)

    #7321
    Housey
    Participant

    damn, this set a big stick in my wheel today. lost my balance, and fell backwards onto a 8v head with no valvecover, so i sprained my right thumb :( DAMN but. atleast i got to remove my powersteering before it happend :)

    #7336
    Housey
    Participant

    well. thumb didn’t get a total sprain, but i was in pain a few days, but, its okay now :)

    love how much more room i get when removing the abs :)

    oh, and a new part arrived today :) for those of you who know a thing or two about vag cars. will see whats happening right away :)

    #7338
    Chris S
    Moderator

    Not the old cut the 5th cylinder connection off, weld up & install turbo of choice trick? [:D]

    btw, Glad to hear your thumb is better [;)]

    #7339
    Housey
    Participant

    looks like you are spot on there chris :) its for my other engine, the 16 valver :P

    #7340
    Housey
    Participant

    hmm. was fiddling around with the brake conversion again today, just felt like testing something, i’ve modified the bracket for the abs/clutch mc then i got a choppy pedal

    so, tried the original brakebooster bracket, with no mount for the clutch mc. still choppy..

    so. either it could be the booster. which only has its original vacuum behind the diaphragm. and no vacuume in the front.

    or it could be the brake MC which has no fluid in it which needs lubrication.. going to test more tomorrow.

    it won’t get any better even when i get the new bracket i’ve ordered.. need to figure this out

    #7341
    Chris S
    Moderator

    Choppy?? pedal?

    #7342
    Housey
    Participant

    yes :) but, went back to the garage, and used my brakebleeder to pull av vacuum. and the choppyness was gone :) so. i know this works now :)

    #7353
    Housey
    Participant

    i’ll get my parts tomorrow evening :) great. then, all i need is a new Mastercyl. but have to wait until the 15th to buy one of those. going to use a 22.2mm from Golf G60. not the 23.4mm that i thought about, since it makes no difference in brake force :)

    #7360
    Housey
    Participant

    well got the new parts today :) and, i like new parts. shiny and clean parts :)

    got the bracket for the Brakebooster with Hydraulic clutch (PN: 357 612 209A – ETKA: GO 1990 6 12 114-10)

    and the brake fluid reservoir with outlet for hydraulic clutch (PN: 1H1 611 301A ETKA: GO 1990 6 11 109-00)

    and the brake fluid reservoir lid with sensor (PN: 1H1 611 349 – ETKA: GO 1990 6 11 109-00)

    now i’m only waiting for my new brake master cylinder (22.2mm) going to collect this on the 15th :) its been ordered, and its waiting for me, just need to pay for it thats all

    oh, and a photo of the parts i got today

    #7368
    Housey
    Participant

    got all the brake lines in today :)

    and now i’m in the corner, thinking out loud here need to sort out the vacuum for the brake booster. how does this look on a stock g60 without the abs?

    #7370
    Chris S
    Moderator

    Pascal will know the answer to this!

    #7371
    pvl
    Member

    cheap a$$ ordinary plastic brakepipe with one way valve in it. Found in golf 1 + 2. And connected to the
    inletmanifold’s center/front upper pipe. The one beneath is the ISV-connection. It’s that simple.

    Have fun !

    #7374
    Housey
    Participant

    got the vacuum sorted today :) just took some clever thinking and some heat :)

    i used the hardline from an 85 GTi 8v with EV-engine. used some heat in order to route it the way i wanted, and voila. vacuum for my brakes :)

    heres some pics:

    first out, the one way valve, with a 90degree bend onto the intake, and another 90 degree bend on the vacuum side of it, which is blended by a screw, its only screwed in there, as its vacuum, and not pressure there anyways

    the outlet on the top is used to my boostgauge

    here you can see most of how its routed, just under the charge-air return

    mmmm. room, i like that, not cramped like when the ABS was there :)

Viewing 15 posts - 256 through 270 (of 510 total)
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