Building up a Golf mk2 4Motion 16vt

Forums Repairs & Technical Fitting Haldex to your G2 Syncro Building up a Golf mk2 4Motion 16vt

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  • #891
    Vegard
    Member

    I have collected parts for some time now, and even if it will take some tome to finish I’ll post some pics of it.

    Some specs:
    Front 5×100, wide track, 02M gearbox
    Front suspension: Subframe from Golf VR6, 5×100
    Driveshafts: Shortened 4Motion driveshafts from Wilco.
    Front brakes: Big bolt-on kit, not decided yet.
    Prop shaft: Rallye with 100mm CV’s and custom made adapter plates.
    Rear left driveshaft: G60 Syncro shaft with CV joints from 4Motion
    Rear right driveshaft: G60 Syncro shaft with CV joints from 4Motion
    Rear hubs: 5×100 VR6 front hubs
    Rear brakes: S3 calippers, 280 mm discs from Corrado VR6, adapters.
    Rear trailing arms: VR6 Syncro

    The start

    Grevlingen.jpg

    Parts from Wilco

    bakaksel.jpg

    In my dreams :P

    image006.jpg

    image002.jpg

    My favourites:

    renner2tower.jpg

    Photo103.jpg

    Plenum inlet

    DSC00062web.jpg

    DSC00073web.jpg

    DSC00074web.jpg

    DSC00075web.jpg

    Rallye 20 mm. VS Passat 25 mm. rear swaybar. Need to weld a bit to
    make the bigger one fit.

    DSC00065web.jpg

    rearstab.jpg

    Front traverse need some reinforcement and alu bushings.

    DSC00067web.jpg

    Parts…

    drivverk1.jpg

    Alu bushings VS Powerflex.

    DSC00068web.jpg

    IC custom made

    DSC00070web.jpg

    CF-hood

    DSC00076web.jpg

    Turbonetics T3/T04E-46.
    Eksosdel: a/r .63 Stage V, with T3 4-bolt turbine housing. Standard bearing in dry housing.

    turbo_specs_web1.jpg

    turbo_specs_web2.jpg

    turbo_specs_web4.jpg

    Vibratechnics bushes and swaybar from Autotech.

    http://www.vibra-technics.co.u…d=388

    VAG810B.jpg

    http://autotech.com/prod_susp_swybars.htm#MK3

    swaybar_front_mk3vr6.jpg

    My engines:

    IMG_1724.jpg

    IMG_1736.jpg

    Rear suspension with 25 mm. swaybar from Passat G60 Syncro, front hubs from VR6 to fit rear 4Motion outer c
    CV-joints, Powerflex bushes and adjustable toe-out.

    bakstilling.jpg

    Fitting all the parts together…

    Adapters for 280 mm. rear brakes, discs (front) from Corrado VR6 and calippers from S3/TT Quattro/Golf 4Motion.


    TO BE CONTINUED…..

    #5315
    Vegard
    Member

    Engine specs:

    ABF block,Tdk crank, KR p/p head, JE custom pistons, Scat 159 mm rods.

    Bore 83 mm, stroke 95.5 mm, displacement 2067 ccm. Compression 8.5:1

    Valvetrain: Longer (+18 mm) stainless Ferrea valves, IN 33 mm, EX 28 mm. Longer valve springs (+8 mm), alu retainers.
    280/280 deg. mecanical camshafts with 11.5 mm lift. Mecanical lifters with shims from 8v VAG. Adjustable cam-gears.
    Valvetrain is designed for 10000 RPM.

    Custom exhaust manifold, IC and plenum inlet.

    Injectors will be Siemens Deka 3105 together with the small turbo (Turbonetics T3/T04E46 a/r .63 Stage V) and some 1000 cc injectors for the bigger turbo setup (Turbonetics T3/T04E Super 60 a/r .82 Stage V).

    Engine management: Autronic SMC and MSD 6A .

    Others: 2x Bosch 044 fuel pumps, swirlpot, fuelcell. Dry sump (not bought yet).

    The other engine on the pic above is for my daily driver, another Mk2 Syncro. It’s a 9A with p/p head and Schrick 268/268. I’ll put it in together with Passat G60 Syncro gearbox and rear diff. On this car suspension is Rallye springs on Koni Sport/Red Koni, Rallye rear swaybar, Neuspeed front swaybar, strutbars front & rear, lower front tiebar, adj. front camber bolts, poly bushings all over. Brakes are Audi S2 front calippers (Girling 60) on G60 discs and Mk4 rear calippers.

    #5382
    Vegard
    Member

    Custom length driveshafts from Wilco.
    driveshaft1.jpg
    driveshaft2.jpg
    driveshaft3.jpg
    driveshaft4.jpg

    #5383
    ld50
    Member

    great stuff there! Can I ask how you ended up with that choice of turbo?

    #5430
    Vegard
    Member

    A friend of mine has used it in a 9A-based mechanical valvtrain setup.

    It spools very quickly and gave nearly 450 hp on 99 oct and close to 500 hp on E85 @ 1.35 BAR. He runs 290/290 cams and 8:1 compression ratio which explains the unusual low preassure. As mentioned earlier I wil go with 280/280 and 8.5:1.

    #2500
    Vegard
    Member

    Have anyone done this earier?

    25112009036.jpg

    #2501
    Vegard
    Member

    Some rims, Volk Rays TE37, 7×16 ET46. 5.4 kg each.

    te37.jpg

    #6801
    bam20v
    Member

    cool project any updates ?

    #5942
    Vegard
    Member

    quote:


    Originally posted by bam20v

    cool project any updates ?


    Putting the daily driver together theese days, I’ll post pics when the job is done.

    #6853
    Vegard
    Member

    Putting the car together, soon ready for painting.
    The color will be as stock, LD7V.

    The lower front OMP tiebar needed modding to get clearence to the tranny.

    The consol for the rear engine mount has to be taken from a Golf 3 Syncro.

    montering1.jpg

    montering2.jpg

    montering3.jpg

    montering4.jpg

    #7057
    Vegard
    Member

    Ready for a spray…

    lakk4web.jpg

    lakk7web.jpg

    lakk2web.jpg

    #7071
    Vegard
    Member

    Painted…

    lakkert1web.jpg

    lakkert2web.jpg

    lakkert3web.jpg

    lakkert4web.jpg

    #7072
    ezzoG60
    Member

    beautiful work vegard! what clutch setup are you using?

    #7077
    ld50
    Member

    it’s gonna look sick on those volk rims ;)

    #7079
    Chris S
    Moderator

    That is looking Good!

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