CSR gearbox and rallye transfer box won't fit

Forums Repairs & Technical Repairs & Technical for Golf & Passat cars CSR gearbox and rallye transfer box won't fit

This topic contains 18 replies, has 5 voices, and was last updated by  Ssaunders 5 months, 1 week ago.

Viewing 15 posts - 1 through 15 (of 19 total)
  • Author
    Posts
  • #21063

    Ssaunders
    Participant

    Hi all, trying to fit my cast iron TB onto a CSR gearbox and need help. I was under the impression that they would bolt up no problems but they don’t. The shaft is to long and is stopping it from sitting correctly?
    Can anyone shed some light as currently it looks like I need 10mm shaved of the shaft to get it to fit.
    Thanks in advance.
    Steve

    #21064

    Ssaunders
    Participant

    Here is the original rallye TB and the TB from the CSR.
    Cheers
    Steve

    #21067

    Housey
    Participant

    are these the same?

    the rallye one appears to have its own oil. and the non rallye one looks to share the oil with the rest of the gearbox.

    dont know if those are compatible. i know for a fact that the one on the left would run dry as hell with no oil in it 🙂

    #21077

    Chris S
    Moderator

    The Rallye gearbox bellhousing & transfer box were made with & also without oilways depending on the date of manufacture, obviously the two (with & without oilways) are not compatable with each other

    Rallye transfer boxes

    #21078

    Chris S
    Moderator

    BTW I have here 2 of the 02C Rallye bellhousings both with & without oilways (1 of each) Either of these will convert an 02A (2wd) gearbox into a 02C 4wd one + I have a selection of Rallye cast iron transfer boxes also both with & without oilways, (3 of each) if anyone has any interest any of these items please e-mail me.

    • This reply was modified 1 year ago by  Chris S.
    #21080

    Ssaunders
    Participant

    Hi, i was under the impression that i could bolt on the TB (pic on left, no oilway original rallye) to a CSR (VR6 syncro with oilway) gearbox, the pic on right is of the CSR transfer box. i was going to bung the oilways from the gearbox and use the original (rallye) TB but the shaft that goes through for the front wheels is 2 long and wont fit snug onto the gearbox. you can see the difference in pics the original has a bit on end where as the CSR one is splined to the end.
    Chris i will be interested in a with oilway one if i know it will fit the CSR box.
    thanks for looking.
    s

    • This reply was modified 1 year ago by  Ssaunders.
    #21082

    Ssaunders
    Participant

    hi, cant seem to email anyone via their profile? i have emailed [email protected] but get a mail delivery error. can a mod have a look please?
    s

    #21083

    Chris S
    Moderator

    I got your e-mail

    #21084

    Chris S
    Moderator

    The best person to check what fits what is with is nutter4x4

    #21086

    Ssaunders
    Participant

    Ok. Thanks Chris, how do I message from here? Any chance you can send me a pic or 2 of the with oilway TB, particularly the splined drive end as i ‘should’ be able to tell from that. How much are you asking?
    Cheers
    Steve

    • This reply was modified 1 year ago by  Ssaunders.
    #21404

    dazfxvw
    Participant

    I might know what your problem is Ssaunders.
    I’ve recently fitted a Golf G60 Transfer Box (not Rallye but same fitment) onto a modified CSR (VR6 syncro) gearbox.
    Text me your number or give me a call

    07951 244 255

    Daz

    #21405

    dazfxvw
    Participant

    Chris could you also message me please, reference your cast iron Rallye transfer boxes.
    The option to message /email people on here seems to have disappeared.

    07951 244 255

    Darron

    #21407

    Chris S
    Moderator

    Hi Darron,

    Do you have a landline phone number? if so I can call you for free.

    Chris

    #21408

    dazfxvw
    Participant

    Yes I do but it is going to be tough catching me at home.

    Have you got WhatsApp or are you on Facebook Chris?

    #21409

    Chris S
    Moderator

    Hi Daz, Did you get my e-mail? & is your adress still at sky.com? Chris

Viewing 15 posts - 1 through 15 (of 19 total)

You must be logged in to reply to this topic.

V2 of the vwsyncro.co.uk forums

Site and hosting by Plus8.net