› Forums › Repairs & Technical › Repairs & Technical for Golf & Passat cars › Viscous Leaking Fluid
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August 3, 2014 at 3:24 am #1711
Richard James
MemberHi all, I finally have my mk3 syncro transplanted.
Of course I find puddles of fluid from the viscous, has anyone ran into this? Has anyone serviced the viscous since it’s “not serviceable.”
August 3, 2014 at 1:08 pm #10756Chris S
ModeratorDue to the age of these posts some of the links posted in them no longer work. [
]http://www.vwsyncro.co.uk/data/forums/topic.asp?TOPIC_ID=3048
http://www.vwsyncro.co.uk/data/forums/topic.asp?TOPIC_ID=1972
August 3, 2014 at 2:10 pm #10757Richard James
MemberFrom what I’ve read the vanagon units are rebuildable as they have a big snap ring. I read you have to machine the case off with a lathe for our cars? I’ll have to check the fill plugs to be sure it’s not that
August 3, 2014 at 2:39 pm #10758Richard James
MemberThis is where I have been getting all of my info:
August 4, 2014 at 12:37 pm #10761Chris S
Moderatorhttp://www.vwsyncro.co.uk/data/forums/topic.asp?TOPIC_ID=1972
The hardest part doing the job is removal of the wire that holds the end cap on, it’s fed through the slot in the side of housing. When reassembling I gripped the wire with mole grips and tapped with hammer and it went back in quite easy.
August 4, 2014 at 2:06 pm #10762Richard James
MemberI had saw that. I guess I just don’t understand that concept how a wire holds it on. I will have to look into that. Are you guys able to get your hands on seals over there for it?
August 4, 2014 at 6:50 pm #10764Chris S
ModeratorIts like a big heavy circlip.
August 5, 2014 at 6:07 pm #10766Richard James
MemberI will be following that link and cutting the lid to use a big circlip. I will update once it’s finished and hopefully functioning.
August 6, 2014 at 10:40 am #10767Chris S
ModeratorThere is already a big circlip (ring) holding it all together,you need to remove it, there is no need to cut anything!
August 6, 2014 at 3:42 pm #10769Richard James
MemberI have a hard time believing that it will be reusable once out and not completely rusted. I will take a look at it when I remove it and see if I can reuse it.
September 3, 2014 at 5:46 pm #10776Richard James
MemberChris, you were right, my machinist showed me how it was done. It was a very cool design.
September 4, 2014 at 10:15 am #10778Chris S
Moderator[
]September 5, 2014 at 3:33 am #10779Richard James
MemberIf anyone needs help or an idea how it all works definitely ask. I can’t say for sure it helped but my fluid was very dirty and it was leaking.
September 5, 2014 at 10:16 pm #10780Chris S
ModeratorPhotos would be appreciated!
September 9, 2014 at 6:07 pm #10781Housey
Participantwould be great to find a “rebuild” kit for the VC units

there are som standard size o-rings there. but some odd shaped ones too
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