Golf Country spacer frame specs

Forums Repairs & Technical Repairs & Technical for Golf & Passat cars Golf Country spacer frame specs

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    http://workshop-manuals.com/volkswagen/golf-mk2/running_gear/rear_suspension_drive_shaft/golf_country_removing_and_installing_spacer_frame/

    golf-mk2-122.png

    1 – Twelve point bolt, 45 Nm
    2 – Bolt, 40 Nm
    3 – Hexagon bolt, 25 Nm
    q Intermediate bearing to spacer frame.
    4 – Propshaft
    q When removing and installing propshaft, ensure that centring sleeve in flange is not damaged #8594; 5-speed manual gearbox 009, four-wheel drive; Rep. Gr.39.
    q Push rear propshaft tube forwards as far as possible in direction of travel.
    q Unbolt front and rear intermediate bearings; when lowering propshaft, ensure it is not kinked; use a second mechanic if necessary.
    5 – Hexagon bolt M12×1.5 x 30
    6 – Washer, reinforced
    7 – Self-locking nut, 75 Nm
    q With captive washer
    8 – Strut – towing attachment
    9 – Underride guard for final drive
    10 – Strut – underride guard
    11 – Hexagon bolt, M12×45
    12 – Hexagon bolt M8x16
    13 – Rear right cover
    14 – Rear left cover
    15 – Hexagon bolt M12×1.5 x 180
    q Renew bolt
    q Tightening sequence:
    q Tighten bolt to 60 Nm.
    q Continue turning bolt 240° without stopping (if necessary, use ratchet with attached pipe, approx. 600 mm long or correspondingly long torque wrench, e.g. -V.A.G 1576-).
    Note
    Use of a socket insert with hexagon flats is recommended (increased protection against slipping).
    16 – Hexagon bolt M12×1.5 x 188
    q Renew bolt
    q Tightening sequence:
    q Tighten bolt to 60 Nm.
    q Continue turning bolt 180° without stopping (if necessary, use ratchet with attached pipe, approx. 600 mm long or correspondingly long torque wrench, e.g. -V.A.G 1576-).
    Note
    Use of a socket insert with hexagon flats is recommended (increased protection against slipping).
    17 – Hexagon bolt M10 x 135, 50 Nm
    18 – Hexagon bolt M12×1.5 x 192, 170 Nm
    19 – Spacers
    20 – Spacer frame
    q To remove, support engine/gearbox assembly #8594; Fig..
    21 – Rear axle and differential
    q Removing and installing #8594; Chapter
    22 – Hexagon bolt, 45 Nm
    23 – Hexagon bolt, 65 Nm
    24 – Spring washer
    q Renew.
    25 – Gearbox carrier
    q Renewing bonded rubber bush #8594; Fig.
    26 – Hexagon bolt, 85 Nm
    27 – Mounting bracket
    q 120 mm longer than in Golf syncro.
    28 – Hexagon bolt, 85 Nm
    29 – Mounting bracket
    q Mark installation position before removing, otherwise rear axle must be aligned on a wheel alignment unit.
    30 – Self-locking nut, 30 Nm
    q Renew.
    31 – Heat shield
    32 – Sealing boot
    q Extended approx. 120 mm.
    q Universal joint shaft has also been extended by 120 mm.

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